Buffer Tank

A Buffer Tank is a vessel used in heating, cooling, or combined HVAC systems to store thermal energy and help manage temperature fluctuations and system cycling. Its primary purpose is to act as a thermal reservoir, absorbing and releasing heat as needed to maintain system stability and efficiency.

In a heating or chilled water system, water is heated or cooled by a boiler, heat pump, or chiller. However, if the system demand is intermittent or too low, frequent on-off cycling can occur, which reduces the efficiency and lifespan of the equipment. A buffer tank mitigates this issue by providing additional volume of water that smooths out these fluctuations. It stores excess hot or cold water and supplies it back when the system requires it, reducing short cycling and ensuring consistent temperatures.

Buffer tanks are commonly used in systems with variable loads, multiple zones, or heat pumps, and are installed between the heat source and the distribution system. They do not contain any internal coils or moving parts—just insulated, pressurised tanks designed to retain heat or cold. Their capacity varies depending on system size and application, and they are an essential component for improving overall energy efficiency, system reliability, and thermal performance.
Inventure offers Buffer Tanks manufactured by ViRA – Turkey customized as per project requirement.

Construction of a Buffer Tank

A Buffer Tank is an essential component in chilled water or hot water HVAC systems, designed to increase system fluid volume, stabilize temperatures, and reduce equipment cycling. Its construction is engineered for durability, thermal efficiency, and long-term system performance.

1. Outer Shell (Tank Body)

Material:
Carbon Steel – Most commonly used for standard applications.
Shape:
Cylindrical (horizontal or vertical design based on space and installation needs).
Thickness:
Designed per ASME standards or relevant pressure vessel codes.
Thickness varies based on pressure ratings (typically 6–10 bar standard, higher if required).

2. Internal Volume

Capacity:
Ranges from 100 liters to several thousand liters, depending on system size.
Purpose:
Holds additional system fluid to increase thermal mass, stabilizing temperature fluctuations.

3. Insulation

Material:
Polyurethane Foam (PUF)
Rockwool
Fiberglass
Purpose:
Minimizes heat loss (in heating systems) or prevents heat gain (in chilled water systems).
Thickness:
Typically 25–100 mm, depending on temperature range and application.

4. Inlet & Outlet Connections

Pipe Connections:
Located at strategic positions to ensure proper fluid mixing and flow direction.
Typically threaded or flanged nozzles, as per system requirements.
Connection Types:
Primary Loop Connection – From chiller or boiler.
Secondary Loop Connection – To system distribution.

5. Drain Valve

Location:
Installed at the tank’s lowest point for easy draining during maintenance.

6. Air Vent / Air Release Port

Purpose:
Removes trapped air during filling or operation, preventing air lock.
Type:
Manual or automatic air vent.

7. Temperature Sensor Ports / Thermowells

Purpose:
Allow placement of temperature sensors for system monitoring and control.
Placement:
Typically at both the top and bottom to monitor stratification.

8. Mounting Supports

Vertical Tanks:
Equipped with support legs or base plates for floor mounting.
Horizontal Tanks:
Mounted on saddles or cradles for stability.

Main Components of a Process Chiller

An Industrial Process Chiller is made up of several essential components that work together to regulate temperature and ensure smooth operation. Each part plays a crucial role in the refrigeration cycle:

  1. Compressor:
    This is the heart of the chiller. It compresses the refrigerant gas, increasing its pressure and temperature so it can move through the system efficiently. Types of compressors include scroll, screw, reciprocating, and centrifugal, depending on the chiller’s capacity and design.
  2. Evaporator:
    The evaporator is where the process fluid (such as water or glycol) passes through and loses its heat to the refrigerant. This is where heat absorption occurs, and the refrigerant turns into a gas.
  3. Condenser:
    After compression, the hot refrigerant gas flows into the condenser. In this component, the heat is removed either by air (air-cooled) or water (water-cooled), and the refrigerant changes back into a liquid.
  4. Expansion Valve:
    The expansion valve regulates the flow of refrigerant into the evaporator. It reduces the pressure and temperature of the liquid refrigerant before it re-enters the evaporator to absorb more heat.
  5. Process Pump & Reservoir:
    A circulation pump pushes the cooled fluid to the process and brings the warmed fluid back to the chiller. The reservoir holds the process fluid and acts as a buffer to handle thermal loads.
  6. Control System:
    Modern chillers come with advanced control panels and sensors that monitor and regulate temperatures, flow rates, pressures, and operating parameters for safety, efficiency, and precision.
    Together, these components form a reliable and energy-efficient system that keeps industrial operations stable, regardless of heat-generating activities within the facility.
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